Intelligent Disassembly Lithium Battery Production Line

When traditional treatment methods face efficiency bottlenecks and environmental pressure, our intelligent disassembly and powdering production line is starting with a full-process approach. ​

Lithium battery recycle plant

Direct-breaking technology with electricity:

Faced with the long wait of 72 hours for traditional discharge pretreatment, our production line is equipped with a nitrogen circulation protection system to build a closed processing space with an oxygen content of <2%. Through direct-breaking technology with electricity, lithium batteries can be directly broken without discharge, and the processing time of a single batch is compressed from 3 days to 4 hours, and the unit energy consumption is reduced by 35%, making “collection and processing” a reality. ​

Four-level grinding and sorting system: resource recycling is upgraded again​

The shredder roughly breaks the battery into 30mm blocks, the double-shaft crusher refines it to 5mm particles, and the vortex crusher grinds it to 0.5mm powder, and the intelligent sorting system achieves precise separation. The measured data show that the separation purity of copper and aluminum reaches 98% and 99.1% respectively, and the recovery rate of black powder is stable at more than 98%, which is equivalent to extracting 15kg of lithium salt, 8kg of cobalt metal, and 35kg of nickel metal for every 1 ton of waste batteries processed. ​

Adaptive intelligent sorting system: compatible with all battery types​

Integrated with magnetic separation, AI visual recognition, specific gravity air separation and other technologies, the system has 32 built-in battery processing models. Whether it is ternary lithium batteries, lithium iron phosphate batteries, or consumer lithium batteries, they can be utilized through production line disposal. ​

Low-temperature pyrolysis recovery process: green energy closed loop​

In a 550℃ nitrogen environment, the battery diaphragm and electrolyte are pyrolyzed and converted into combustible gas, and steam is generated through the RTO incineration system for drying. Actual measurements show that 1.2 million kWh of heat energy can be recovered for every 10,000 tons of batteries processed, which is equivalent to reducing the consumption of standard coal by 400 tons, realizing the integrity of “resources-energy-reuse”.​

Environmental protection triple protection system, strictly adhere to the green bottom line​

Fully enclosed negative pressure workshop: dust pollution is reduced​

The lithium battery recycle production line adopts a fully enclosed negative pressure design, with a three-stage dust removal system (cyclone dust removal + filter cartridge dust removal + activated carbon adsorption), the workshop dust concentration is stably controlled at 8mg/m³, which is better than the national standard (10mg/m³). After the exhaust gas is treated by RTO incineration + alkali spraying, the non-methane total hydrocarbon emission value is <10mg/m³. ​

Global application verification: 15 countries customers choose together​

Projects have been implemented in 15 countries including domestic lithium battery industry clusters (Yichun, Jiangxi, Hunan) and Southeast Asia (Malaysia, Thailand), Europe (Poland, Germany). From laboratory to industrialization, from domestic to foreign, this production line with ten years of R&D experience is providing solid support for the sustainable development of the new energy industry. Start cooperation immediately to convert waste batteries into green energy and gain an advantage in the circular economy track!